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Advance in Organic Polysilazane

Sanfan Sil 5,000 t per year

Application

Mould release

Release without a transfer film

The situation

Compression, RTM and vacuum moulds, rollers, dies and fixtures where the moulding sticks, or where a release agent migrates into the part and has to be removed before the next process.

What fails today

  • Silicone release sprays transfer to the part and have to be removed before painting.
  • A release film that is too soft smears and builds up on the mould.
  • Releases that work cold fail once the tool runs hot.
  • Every reapplication stops the press.

How to apply it

Clean the tool to bare metal or bare resin before the first coat; release films do not bond through residue.

Thin and even: a thick film transfers to the part.

Cure fully before the first moulding cycle, then run a few scrap parts.

Top up rather than recoat where the process allows it.

How to qualify it

  • Release force over repeated cycles on the real moulding compound.
  • Surface energy by contact angle to ASTM D7334.
  • Build-up on the mould after a production run, inspected rather than assumed.
  • Film wear at the parting line, which is where a release coating fails first.

Bring your substrate and your target; we quote a grade and a cure schedule against it.

Next step

Tell us the substrate and the duty